Business Details
28 Years
experience
Your Trusted Partner for Precision Engineering Solutions
Falk PLI has been a leader in precision engineering solutions since 1998, revolutionizing the metals industry with laser metrology. Our team combines cutting-edge technology with 28+ years of collective experience to deliver innovative solutions across diverse sectors. We specialize in laser metrology, industrial measurement, and civil engineering services, serving clients globally. Our approach integrates advanced 3D scanning and custom programming to enhance equipment performance and reduce downtime. With offices in Indiana, Pennsylvania, and Alabama, we provide tailored solutions for manufacturing, construction, and renewable energy projects.Our institutional expertise has saved clients millions through process efficiencies. We maintain a client-centric philosophy, fostering partnerships built on trust and communication. Our leadership team, including CEO Mike Falk and Director of Human Resources Dorothy Falk, drives our commitment to excellence. Recognized with industry awards like the CAF Sub-Contractor of the Year, we prioritize safety and innovation. Our services span geometric dimensioning, structural analysis, and 3D modeling, ensuring accuracy within 1/1000 inch. We continue to invest in technologies like the NavVis VLX wearable scanner to maintain our competitive edge.
Services
Laser Metrology
Industrial Measurement
Civil Solutions
Engineering Analysis
3D Modeling
Equipment Alignment
Structural Analysis
Scan to CAD
Reverse Engineering
Dynamic Studies
Details
- Year established: 1998
Highlights and features
- 28+ years of pioneering laser metrology innovations
- 275+ combined years of engineering expertise
- Patented 3D scanning processes with 1/1000 inch accuracy
- Award-winning safety and quality certifications
- Real-time data analysis during equipment operation
Associations and certifications
- CAF (Construction Advancement Foundation)
- AIST (Association for Iron & Steel Technology)
- PSMJ Resources, Inc.
Services
Laser Metrology
Our laser metrology services use cutting-edge technology to achieve accuracies within 1/1000 inch. This non-contact measurement method provides real-time data analysis for equipment alignment and structural assessments. Clients benefit from reduced downtime and improved process efficiency across manufacturing and construction projects.
Industrial Measurement
Specializing in precision measurement for industrial equipment, we ensure optimal performance through geometric dimensioning and dynamic studies. Our engineers use custom programming to identify mechanical issues and recommend preventive maintenance strategies that extend equipment lifespan and enhance productivity.
Civil Solutions
We offer comprehensive civil engineering solutions including scan-to-BIM, subsidence monitoring, and structural inspections. Our team combines traditional surveying methods with advanced technology to deliver accurate as-built documentation and infrastructure assessments for transportation and utility projects.
3D Modeling
Our 3D modeling services create detailed digital representations of physical assets using laser scanning data. These models support asset management, construction planning, and safety audits. The NavVis VLX wearable scanner enables rapid data collection, reducing project timelines by up to 70% compared to traditional methods.
Reverse Engineering
We specialize in reverse engineering complex industrial systems to recreate design specifications from existing equipment. This service supports equipment upgrades and replacement part manufacturing through precise dimensional analysis and CAD model generation for legacy systems.
People
Mike Falk
CEO + President
Licensed Professional Engineer and Fellow of the American Society of Civil Engineers, Mike Falk co-founded Falk PLI in 1998. He pioneered laser metrology applications in the metals industry and continues to drive technological innovation across the company's engineering solutions.
Dorothy Falk
Owner + Director of Human Resources
With an MBA and extensive experience in organizational development, Dorothy Falk oversees human resources and company culture. She has been instrumental in establishing Falk PLI's employee-centric values and safety-focused work environment that has earned multiple industry awards.
Jeff Nix
Project Manager
Jeff Nix manages complex engineering projects with a focus on client satisfaction. His expertise in industrial measurement solutions and 15+ years of experience ensure successful execution of precision alignment projects across diverse manufacturing sectors.
Ken Ferguson
Senior Project Engineer
Specializing in structural analysis and 3D modeling, Ken Ferguson leads technical teams in delivering innovative engineering solutions. His background in mechanical systems and laser scanning technology supports clients in optimizing equipment performance and reliability.
Nate Plooster
Director of Surveying
As Director of Surveying, Nate Plooster oversees all geospatial data collection and analysis. With dual certifications as a Professional Surveyor and Engineer, he ensures the highest standards of accuracy in civil engineering projects and infrastructure assessments.
Questions
What industries do Falk PLI services support?
We serve metals, petrochemical, power generation, engineering construction, and renewable energy sectors with precision measurement and engineering solutions.
How does laser metrology benefit my project?
Our laser metrology achieves 1/1000 inch accuracy, enabling real-time equipment alignment and structural analysis that reduces downtime and improves process efficiency.
Can you handle complex engineering challenges?
Yes, our team has 28+ years of experience solving complex issues through innovative solutions like the NavVis VLX wearable scanner and custom programming.
Do you offer nationwide service locations?
We have offices in Portage, IN; Bridgeville, PA; and Eight Mile, AL, providing nationwide coverage for industrial and civil engineering projects.
What safety certifications do you hold?
We maintain multiple safety awards including NWIBRT Contractor Safety Awards and AGC safety commendations for our zero-incident safety record.
How do you ensure measurement accuracy?
Our engineers use advanced laser technology and custom programming to verify measurements within 1/1000 inch, ensuring precise equipment alignment and structural assessments.
Reviews (1)
David Schaller
Dec 23, 2020
Report
Mike was a horrible person to talk to. I explained my problem, but was very rude and without coming out to see the problem, he called me a liar on the phone. It has been conveyed to me that others have had problems with him in Ogden dunes, and not to use him. He has also recently been arrested for drunk driving. I would not recommend him to anyone.
